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Factory Automation Eliminates Manual Processes and Optimizes Plant Operations

Turn Your Manual Operations into Efficient Machines

ExtendAg's factory automation solutions control every aspect of your processing operation. From raw produce receiving through production lines to finished product packaging and shipping. Eliminate manual processes, reduce labor dependencies, and optimize production efficiency across your entire facility.

Comprehensive Factory Automation Capabilities

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End-To-End Production Control

That manages produce flow from receiving through finished goods

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Integrated Processing Equipment

That coordinates production lines, packaging, and quality systems

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Real-Time Production Optimization

Floor level oversight and access to optimization controls

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Complete Plant Monitoring

That provides visibility into every process and operational metric

Why Complete Factory Automation Matters

Labor shortages affect every area of food processing operations. Manual production controls create inefficiencies and quality inconsistencies. Disconnected equipment wastes time and creates production bottlenecks. Rising operational costs demand maximum efficiency from every process.

ExtendAg’s factory automation connects your entire operation through intelligent control systems. Production schedules optimize automatically based on raw produce availability. Processing equipment coordinates seamlessly to maintain continuous flow. Quality systems monitor every step to ensure consistent output.

Total Production Control

Automated Production Scheduling

Coordinate production runs based on raw produce availability, customer orders, and processing capacity. Optimize changeovers to minimize downtime. Balance multiple product lines to maximize facility utilization. Easily adjust schedules when conditions change.

A conveyor belt transports a large quantity of unwashed potatoes through part of a processing machine for quality grading.
Industrial control panel with multiple labeled digital displays, a warning sign, and a touchscreen interface labeled "PLC" showing an AB logo, designed for efficient factory automation.

Processing Line Integration

Connect all processing equipment through centralized control systems. Coordinate machine operations for optimal flow. Monitor production rates and adjust equipment automatically to maintain targets. Eliminate manual coordination between processing stages.

Production Area Automation Benefits
Raw Material Handling Automated receiving, sorting, and preparation systems
Processing Lines Integrated equipment control and production optimization
Quality Control Continuous monitoring and quality information data
Packaging Systems Coordinated packaging, labeling, and case packing

Scalable Automation Solutions

Modular Implementation

Deploy automation solutions progressively across different production areas. Start with critical bottlenecks and expand to complete facility automation. Integrate new automation with existing equipment and systems. Adapt automation to changing production requirements over time.

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Multi-Facility Management

Coordinate automation across multiple processing facilities. Share best practices and standard procedures between locations. Monitor performance across all facilities and optimize resource allocation. Maintain consistent quality and efficiency standards company-wide.

Industry-Leading Performance

Proven Results

ExtendAg's factory automation serves major food processors who require maximum efficiency and reliability. Our integrated approach eliminates the disconnects that limit performance in traditional systems. Complete automation from raw materials to finished products delivers measurable improvements in productivity, quality, and cost control.

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A blue icon showing a line graph with an upward trend on a monitor, representing grower contract management, and a magnifying glass inspecting the graph.

Continuous Innovation

Stay current with advancing automation technologies through ongoing system updates and enhancements. Benefit from industry-leading research and development in food processing automation. Adapt to changing market requirements through flexible automation platforms.

The Total Automation Advantage

Complete factory automation transforms food processing operations from labor-intensive manual processes to highly efficient systems. Reduce labor dependencies while improving consistency and quality. Scale operations to meet growing demand without proportional increases in staffing.

Companies implementing ExtendAg’s comprehensive automation solutions report significant improvements in production efficiency, quality consistency, and operational profitability. The integration of all factory systems creates synergies that exceed the benefits of individual automation components.

Ready to automate your crop processing operation?  

Serving Leading Food Processors for Over 45 Years

ExtendAg is the industry leading purpose-built solution for the complex needs of raw ingredient processors.
The specialty crop processors using our solutions include: